Intermittent Demand Forecasting. John E. Boylan

Intermittent Demand Forecasting

Intermittent Demand Forecasting - John E. Boylan

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So, in this case, the cycle service level and the unit fill rate are not measurable. On the other hand, the ready rate, upper P 3, is measurable, making it a useful measure of stock availability in retail stores.

      These general considerations now need to be addressed in the light of inventory control for intermittent demand items. Such items are generally far more prevalent at wholesalers, especially where a wide range of stocks is held, including SKUs with very slow demand rates. In retailing, intermittent items are becoming more common, as discussed in Chapter 1, but are still less prevalent than in wholesaling. Demand on retailers, from individual customers, is generally for much smaller quantities than demand on wholesalers. This means that demand on retailers for slow‐moving items tends to be intermittent rather than lumpy (see Chapter 1). For such items, the fill rate and the ready rate may be identical (Axsäter 2015) or the latter may act as an approximation to the former.

      In summary, both the upper P 1 and the upper P 2 measures are measurable at wholesalers, where intermittent demand items are more common. In retail, intermittent SKUs are less common. Where they do occur, the upper P 2 measure can often be approximated by upper P 3, which is measurable. In the remainder of this chapter, we focus on the upper P 1 and upper P 2 measures, with some discussion on the variety of ways in which these measures may be calculated in practice.

      3.4.4 Choice of Service Level Measure

      The choice between the upper P 1 and upper P 2 measures depends on the immediate consequences of a stockout and the financial impacts of these consequences. If the customer is prepared to wait for the SKU to come into stock (as is common in wholesaling), then a backorder will be generated and there are two possible courses of action for the organisation:

      1 Place an emergency order on the supplier for all the units of the item that have not been satisfied. The supplier is requested to satisfy this order in a shorter lead time than normal, to mitigate the poor service provided to the client(s).

      2 Advise the client(s) to wait until the next replenishment order is due to arrive, after the usual lead time has elapsed. When the order arrives, the backorders will be released, subject to sufficient stock having arrived.

      1 Sales of a substitute product.

      2 A complete lost sale, with no substitute items sold.

      In the backorder case, for the first course of action, there will usually be an additional price to be paid to the supplier for expediting the goods in a shorter time than normal. If this additional price is fixed, and not proportional to the number of units short, then the upper P 1 service measure may be appropriate. This is because it is based on the proportion of replenishment cycles for which expediting is necessary, rather than on the proportion of items not satisfied from stock.

      For the second course of action in the backorder case, there is no expediting cost for the organisation, but there is a potential cost in terms of loss of goodwill. This also applies if the customer is not prepared to wait, although the loss may be mitigated if the customer is prepared to buy a substitute product. It was mentioned earlier that loss of goodwill is very difficult to quantify. However, a fixed cost does not seem appropriate. It is surely worse to be short by four units, with two client orders for two units not being satisfied, than to be short by one unit for one client. Instead, a cost that is proportional to the fraction of unsatisfied demand seems more suitable, as reflected by the upper P 2 measure.

      If the customer is not prepared to wait and does not purchase a substitute product then, in addition to the indirect cost of loss of goodwill, there is also a direct cost of loss of profit to take into consideration. Again, a cost that is proportional to the fraction of unfilled demand seems appropriate, making the upper P 2 measure suitable.

      3.4.5 Summary

      In this section, we have seen that, although there may be real costs associated with inventory holdings and shortages, they can be very difficult to measure reliably. For this reason, we have advocated a service level measure approach at the SKU level.

      We have found that both the cycle service level (upper P 1) and fill rate (upper P 2) are measurable in a wholesaling environment, and the fill rate may be approximated by the ready rate (upper P 3) for non‐lumpy intermittent items in a retail environment.

      There is a link between the cost‐driven approach and the service‐driven approach. If the main costs are in expediting orders, then the cycle service level is a better reflection of the costs. On the other hand, if the main costs are in loss of immediate profit or loss of goodwill, then the fill rate is a more appropriate measure.

      If we decide to proceed with a cycle service level (CSL) measure at SKU level, then we need to be able to assess the CSL implications of alternative OUT levels. The calculation of CSLs depends on the probabilities of demand over the protection interval and so, before going further, we start this section with a discussion on demand probabilities.

Demand Probability
0 0.5
1 0.3
2 0.2
3 or more 0.0

      3.5.1 Distribution of Demand Over One Time Period

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