Industrial Biography: Iron Workers and Tool Makers. Samuel Smiles
to the beds of ore, and in places where water-power existed, or could be provided by artificial means. Hence the numerous artificial ponds which are still to be found all over the Sussex iron district. Dams of earth, called "pond-bays," were thrown across watercourses, with convenient outlets built of masonry, wherein was set the great wheel which worked the hammer or blew the furnace. Portions of the adjoining forest-land were granted or leased to the iron-smelters; and the many places still known by the name of "Chart" in the Weald, probably mark the lands chartered for the purpose of supplying the iron-works with their necessary fuel. The cast-iron tombstones and slabs in many Sussex churchyards,—the andirons and chimney backs[4] still found in old Sussex mansions and farm-houses, and such names as Furnace Place, Cinder Hill, Forge Farm, and Hammer Pond, which are of very frequent occurrence throughout the county, clearly mark the extent and activity of this ancient branch of industry.[5] Steel was also manufactured at several places in the county, more particularly at Steel-Forge Land, Warbleton, and at Robertsbridge. The steel was said to be of good quality, resembling Swedish—both alike depending for their excellence on the exclusive use of charcoal in smelting the ore,—iron so produced maintaining its superiority over coal-smelted iron to this day.
When cannon came to be employed in war, the nearness of Sussex to London and the Cinque Forts gave it a great advantage over the remoter iron-producing districts in the north and west of England, and for a long time the iron-works of this county enjoyed almost a monopoly of the manufacture. The metal was still too precious to be used for cannon balls, which were hewn of stone from quarries on Maidstone Heath. Iron was only available, and that in limited quantities, for the fabrication of the cannon themselves, and wrought-iron was chiefly used for the purpose. An old mortar which formerly lay on Eridge Green, near Frant, is said to have been the first mortar made in England;[6] only the chamber was cast, while the tube consisted of bars strongly hooped together. Although the local distich says that
"Master Huggett and his man John
They did cast the first cannon,"
there is every reason to believe that both cannons and mortars were made in Sussex before Huggett's time; the old hooped guns in the Tower being of the date of Henry VI. The first cast-iron cannons of English manufacture were made at Buxtead, in Sussex, in 1543, by Ralph Hogge, master founder, who employed as his principal assistant one Peter Baude, a Frenchman. Gun-founding was a French invention, and Mr. Lower supposes that Hogge brought over Baude from France to teach his workmen the method of casting the guns. About the same time Hogge employed a skilled Flemish gunsmith named Peter Van Collet, who, according to Stowe, "devised or caused to be made certain mortar pieces, being at the mouth from eleven to nine inches wide, for the use whereof the said Peter caused to be made certain hollow shot of cast-iron to be stuffed with fyrework, whereof the bigger sort for the same has screws of iron to receive a match to carry fyre for to break in small pieces the said hollow shot, whereof the smallest piece hitting a man would kill or spoil him." In short, Peter Van Collet here introduced the manufacture of the explosive shell in the form in which it continued to be used down to our own day.
Baude, the Frenchman, afterwards set up business on his own account, making many guns, both of brass and iron, some of which are still preserved in the Tower.[7] Other workmen, learning the trade from him, also began to manufacture on their own account; one of Baude's servants, named John Johnson, and after him his son Thomas, becoming famous for the excellence of their cast-iron guns. The Hogges continued the business for several generations, and became a wealthy county family. Huggett was another cannon maker of repute; and Owen became celebrated for his brass culverins. Mr. Lower mentions, as a curious instance of the tenacity with which families continue to follow a particular vocation, that many persons of the name of Huggett still carry on the trade of blacksmith in East Sussex. But most of the early workmen at the Sussex iron-works, as in other branches of skilled industry in England during the sixteenth century, were foreigners—Flemish and French—many of whom had taken refuge in this country from the religious persecutions then raging abroad, while others, of special skill, were invited over by the iron manufacturers to instruct their workmen in the art of metal-founding.[8]
As much wealth was gained by the pursuit of the revived iron manufacture in Sussex, iron-mills rapidly extended over the ore-yielding district. The landed proprietors entered with zeal into this new branch of industry, and when wood ran short, they did not hesitate to sacrifice their ancestral oaks to provide fuel for the furnaces. Mr. Lower says even the most ancient families, such as the Nevilles, Howards, Percys, Stanleys, Montagues, Pelhams, Ashburnhams, Sidneys, Sackvilles, Dacres, and Finches, prosecuted the manufacture with all the apparent ardour of Birmingham and Wolverhampton men in modern times. William Penn, the courtier Quaker, had iron-furnaces at Hawkhurst and other places in Sussex. The ruins of the Ashburnham forge, situated a few miles to the north-east of Battle, still serve to indicate the extent of the manufacture. At the upper part of the valley in which the works were situated, an artificial lake was formed by constructing an embankment across the watercourse descending from the higher ground,[9] and thus a sufficient fall of water was procured for the purpose of blowing the furnaces, the site of which is still marked by surrounding mounds of iron cinders and charcoal waste. Three quarters of a mile lower down the valley stood the forge, also provided with water-power for working the hammer; and some of the old buildings are still standing, among others the boring-house, of small size, now used as an ordinary labourer's cottage, where the guns were bored. The machine was a mere upright drill worked by the water-wheel, which was only eighteen inches across the breast. The property belonged, as it still does, to the Ashburnham family, who are said to have derived great wealth from the manufacture of guns at their works, which were among the last carried on in Sussex. The Ashburnham iron was distinguished for its toughness, and was said to be equal to the best Spanish or Swedish iron.
Many new men also became enriched, and founded county families; the
Fuller family frankly avowing their origin in the singular motto of
Carbone et forcipibus—literally, by charcoal and tongs.[10]
Men then went into Sussex to push their fortunes at the forges, as they now do in Wales or Staffordshire; and they succeeded then, as they do now, by dint of application, industry, and energy. The Sussex Archaeological Papers for 1860 contain a curious record of such an adventurer, in the history of the founder of the Gale family. Leonard Gale was born in 1620 at Riverhead, near Sevenoaks, where his father pursued the trade of a blacksmith. When the youth had reached his seventeenth year, his father and mother, with five of their sons and daughters, died of the plague, Leonard and his brother being the only members of the family that survived. The patrimony of 200L. left them was soon spent; after which Leonard paid off his servants, and took to work diligently at his father's trade. Saving a little money, he determined to go down into Sussex, where we shortly find him working the St. Leonard's Forge, and afterwards the Tensley Forge near Crawley, and the Cowden Iron-works, which then bore a high reputation. After forty years' labour, he accumulated a good fortune, which he left to his son of the same name, who went on iron-forging, and eventually became a county gentleman, owner of the house and estate of Crabbett near Worth, and Member of Parliament for East Grinstead.
Several of the new families, however, after occupying a high position in the county, again subsided into the labouring class, illustrating the Lancashire proverb of "Twice clogs, once boots," the sons squandering what the father's had gathered, and falling back into the ranks again. Thus the great Fowles family of Riverhall disappeared altogether from Sussex. One of them built the fine mansion of Riverhall, noble even in decay. Another had a grant of free warren from King James over his estates in Wadhurst, Frant, Rotherfield, and Mayfield. Mr. Lower says the fourth in descent from this person kept the turnpike-gate at Wadhurst, and that the last of the family, a day-labourer, emigrated to America in 1839, carrying with him, as the sole relic of his family greatness, the royal grant of free warren given to his ancestor. The Barhams and Mansers were also great iron-men, officiating as high sheriffs of the county at different times, and occupying spacious mansions. One branch of these families terminated, Mr. Lower says, with Nicholas Barham, who died in the workhouse at Wadhurst in 1788; and another continues to be represented by a wheelwright at Wadhurst of the same name.
The iron manufacture of Sussex reached its height towards the close of the reign of Elizabeth, when the trade became so prosperous