Metal Shaping Processes. Vukota Boljanovic

Metal Shaping Processes - Vukota Boljanovic


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PART IVMETAL REMOVAL PROCESSES

       Chapter 10Fundamentals of Metal Machining

       10.1Introduction

       10.2Mechanics of Machining

       10.2.1Types of Cutting

       10.2.2Chip Formation

       10.3Cutting Force and Power

       10.3.1Cutting Force

       10.3.2Power

       10.4Thermodynamics of Cutting

       10.4.1Cutting Heat

       10.4.2Cutting Temperature

       10.5Tool Wear and Tool Life

       10.5.1Tool Wear

       10.5.2Taylor’s Tool Life Theory

       10.6Cutting Fluids

       10.6.1Methods of Cutting Fluid Application

       10.6.2Types of Cutting Fluids

       10.7Surface Finish

       10.7.1ISO Surface Finish

       10.8Cutting Tool Materials

       10.8.1Tool Steels and Cast Alloys

       10.8.2Carbides

       10.9Machinability

       10.9.1Effects of Chemical Composition and Physical Characteristics of Materials

       10.10Selection of Cutting Conditions and Machining Economics

       10.10.1Selecting Cutting Conditions

       10.10.2Machining Economics

       Chapter 11Machining Processes

       11.1Introduction

       11.2Turning

       11.2.1Machining Operations Related to Turning

       11.2.2Cutting Conditions in Turning

       11.2.3Cutting Tools for Turning Operations

       11.2.4Lathes

       11.2.5Boring

       11.3Drilling

       11.3.1Types of Drills

       11.3.2Cutting Conditions in Drilling

       11.3.3Reaming

       11.3.4Machines for Drilling

       11.4Milling

       11.4.1Types of Milling Operations

       11.4.2Generation of Surfaces in Milling

       11.4.3Cutting Conditions in Milling

       11.4.4Milling Cutters

       11.4.5Milling Machines

       11.5Sawing

       11.5.1Types of Sawing

       11.5.2Saw Blades

       11.6Planing and Shaping

       11.6.1Planing and Planers

       11.6.2Shaping and Shapers

       11.6.3Cutting Conditions

       11.7Broaching

       11.7.1Broaches

       11.7.2Broaching Machines

       11.8Gear Manufacturing

       11.8.1Gear Terminology and Definitions

       11.8.2Methods of Manufacturing Gears

       11.8.3Gear Finishing Processes

       Chapter 12Abrasive Machining Processes

       12.1Introduction

       12.2Abrasives

       12.2.1Abrasive Grain Size and Geometry

       12.3Grinding

       12.3.1Grinding Wheels

       12.3.2Analysis of the Grinding Process

       12.3.3Grinding Operations and Machines

       12.4Finishing Operations

       12.4.1Honing

       12.4.2Lapping

       12.4.3Superfinishing

       12.4.4Polishing and Buffing

       Chapter 13Nontraditional Machining Processes

       13.1Introduction

       13.2Mechanical Energy Processes

       13.2.1Ultrasonic Machining

       13.2.2Water-Jet Cutting

       13.3Electrochemical Machining Processes

       13.3.1Electrochemical Machining

       13.3.2Electrochemical Grinding

       13.4Thermal Energy Processes

       13.4.1Electric Discharge Processes

       13.4.2Laser Beam Machining

       13.4.3Electron Beam Machining

       13.5Chemical Machining

       13.5.1Chemical Milling

       Index

      The study of manufacturing engineering is an important discipline in any industrial society, and within that discipline one of the more important subjects is manufacturing processes. This book is intended to treat one broad and challenging part of this subject—metal shaping processes. It is a comprehensive text written mainly for students in mechanical, industrial, and manufacturing engineering programs at both the associate and bachelor degree levels. The fundamentals of metal shaping processes and their relevant applications are presented step-by-step so that the reader can clearly assess the capabilities,


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