Student Workbook for Programming of CNC Machines. Ken Evans

Student Workbook for Programming of CNC Machines - Ken Evans


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      STUDENT WORKBOOK

      to accompany

      PROGRAMMING OF

      CNC MACHINES

      Fourth Edition

      Ken Evans

      Industrial Press, Inc.

       Industrial Press, Inc.

      32 Haviland Street, Suite 3

      South Norwalk, Connecticut 06854

      Tel: 203-956-5593, Toll-Free: 888-528-7852

      E-mail: [email protected]

      Programming of CNC Machines, Student Workbook, 4th Edition, by Ken Evans.

      ISBN: 978-0-8311-3600-0

      ISBN ePDF: 978-0-8311-9380-5

      ISBN ePUB: 978-0-8311-9381-2

      ISBN eMOBI: 978-0-8311-9382-9

      Copyright © 2016 by Industrial Press, Inc.

      All rights reserved.

      This book, or any parts thereof, with the exception of those figures in the public domain,

       may not be reproduced, stored in a retrieval system, or transmitted in any form

       without the permission of the copyright holders.

      Sponsoring Editor: Jim Dodd

      Developmental Editor: Robert Weinstein

      Interior Text and Cover Designer: Janet Romano-Murray

      Notice to the reader: While every possible effort has been made to insure the accuracy of the information presented herein, the authors and publisher express no guarantee of the same. The authors and publisher do not offer any warrant or guarantee that omissions or errors have not occurred and may not be held liable for any damages resulting from the use of this text by the readers. The readers accept the full responsibility for their own safety and that of the equipment used in connection with the instructions in this text. There has been no attempt to cover all controllers or machine types used in the industry and the reader should consult the operation and programming manuals of the machines they are using before any operation or programming is attempted.

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       ebooks.industrialpress.com

      Table of Contents

       ACKNOWLEDGMENTS

       ABOUT THE AUTHOR

       PREFACE

       UNIT 1: CNC BASICS

       Process Planning

       Feeds and Speeds

       Coordinate Systems

       Trigonometric Calculations

       Study Questions: CNC Basics

       UNIT 2: SETUP AND OPERATION

       General Steps

       Operation Scenarios

       MDI Usage

       Programmable Editing

       Study Questions: Setup and Operation

       UNIT 3: CNC TURNING CENTER PROGRAMMING

       CNC Turning Center Program Template

       CNC Turning Center Tool List

       Identifying Programming Coordinates for Turning

       Linear Interpolation

       Programming Exercise 3-1

       Programming Exercise 3-2

       Programming Exercise 3-3

       Programming Exercise 3-4

       Linear and Circular Interpolation

       Programming Exercise 3-5

       Programming Exercise 3-6

       Tool Nose Radius Compensation

       Programming Exercise 3-7

       Programming Exercise 3-8

       Programming Exercise 3-9

       Drilling

       Programming Exercise 3-10

       Programming Exercise 3-11

       Multiple Repetitive Cycles

       Programming Exercise 3-12

       Boring

       Programming Exercise 3-13

       Programming Exercise 3-14

       Programming Exercise 3-15

       Programming Exercise 3-16

       Grooving

       Programming Exercise 3-17

       OD Threading

       Programming Exercise 3-18

       CNC Turning Center Subprogram Application

       Programming Exercise 3-19

       CNC Turning Center Combined Projects

       Programming Exercise 3-20

       CNC Turning Center Program Error Diagnosis

       UNIT 4: CNC MACHINING CENTER PROGRAMMING

       CNC Machining Center Programming Template

       CNC Machining Center Tool List

       Identifying Programming Coordinates for Milling

       Linear Interpolation on the CNC Machining Center

       Face Milling

       Programming Exercise 4-1

       Programming Exercise 4-2

       Contour Milling

       Programming Exercise 4-3

       Circular Interpolation

       Programming Exercise 4-4

       Programming Exercise 4-5

       Circle Milling

       Programming Exercise 4-6

       Cutter Diameter Compensation

       Programming Exercise 4-7

       Programming Exercise


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