Scamping Tricks and Odd Knowledge Occasionally Practised upon Public Works. Newman John Philip
diameter. Some ribs and cutters were cast on the bottom of the disc to break the ground up if it was hard. This is what I know about disc piles and have been put up to.
"When piles have to be sunk by water pressure, rotate the pile, and don't let it be still long, so as to lessen or prevent surface friction on the pile shaft and the sand settling round it. Always have circular discs and not too large, not above 3 feet in diameter, for they do not sink nearly so easily as the size of the disc is increased. About 2 feet discs are my choice as they go down much quicker than 2 feet 6 inches or 3 feet.
"Don't try to sink them in sand to a greater depth than 18 to 20 feet, and remember that although they may sink easily for about 12 or 15 feet, afterwards they will want some labour. When you have finished sinking piles with the water-jet, it is best to drive them down an inch or two further by a heavy ram and a very small fall, or heavily weight them as soon as possible after having done with the jet; then the disc has a bearing on firm and undisturbed ground, and if you are afraid of a blow on the pile you can have a heavy weight placed on it to help it into position and the sand to become solid. Obtain considerable pressure of water, and always cause the pile to rotate when sinking. Don't let the pressure get much below 40 lbs. per square inch, and use about 60 lbs. if you can get it. I have worked up to 100 lbs. per square inch but not beyond, and fancy there is then too much pressure, and that more sand is disturbed than is necessary. All that is wanted is to make the sand boil and remove itself from the underside of the pile and disc, but always have a few ribs or cutters on the underside of the disc as they loosen the sand as the pile is rotated—besides, should there be a strip of harder soil, it may be impossible to sink the pile without them. A rather large tube and a moderate pressure are best, and a tube not less than about 2 to 4 inches in diameter according to the size of the pile, and it is better from 3 to 6 inches, of course, if the pressure is high a larger size jet can be used, but if it is less than 2 inches it will only make a small hole, and too much below the disc, and not enough water passes through it. Try to ascertain what pressure of water makes the piles sink the easiest. Sometimes they will go down at the start as much as 3 feet in a minute, and often 2 feet, and from that to 1 foot they should do for about the first 6 or 8 feet in sand, but then the rate quickly decreases. The nozzle should be properly shaped so that the jet is whole. I mean the shape of the pipe at the place where it touches the sand. What is wanted is to get just enough force to cause the sand to separate and boil and to push it away from the disc and no further, or some of the water power is wasted, therefore a good volume of water is as necessary as a high pressure. You understand?"
"Yes."
"The tube should project about 6 inches below the bottom of the disc. A toothed tube can be fixed round it so as to help to disturb the ground and strengthen the pipe. The water supply may perhaps be obtained at a sufficient pressure from the local water-works company, then, probably, a force pump will not be required, but the pressure that can always be relied upon should be known.
"In sand, and when the water power can be easily obtained, I prefer disc piles to screw piles, because there is hardly any chance of breaking or injuring the disc; you always know where the disc is, but cannot positively say where the screw is—it may be sound and may not be; in addition, the disc is stronger than a screw blade, as it can be strengthened by ribs almost as much as one likes, and the disc in sinking is hardly strained at all compared with a screw pile. They can be sunk quicker, and do not require nearly as much plant to do it, for when you have a force pump, a guide frame—something like an ordinary pile-driving machine 25 or 30 feet in height, with a grooved pulley at top in which the chain or rope runs so that one end can be attached to the pile flange either by jaws or temporary bolts, and the other to a crab winch, which, with the guide frame, is used for lowering and keeping the pile in position, and stay the top of the guide frame by ropes to short piles driven into the ground—and a hose and two levers, with a collar to grasp the pile so as to rotate it, you have about all the special plant that is wanted.
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