Smart Inventory Solutions. Phillip Slater

Smart Inventory Solutions - Phillip Slater


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rel="nofollow" href="#ulink_8307b0f0-bf03-5824-bb4e-dbd21c47b319">2-1Relevant Terms and Expressions

       Chapter 3: The Financial Impact of Inventory

       3-1The Impact of Reduced Inventory

       3-2Examples of Actions and Their Impact

       Chapter 7: The Spare Parts Storeroom

       7-1Comparison of Demand Data

       7-2Results for Scenario 1

       Chapter 9: Inventory Process Optimization™

       9-1Categories for Spares Inventory

       Chapter 11: Case Studies

       11-1Issues and Mitigation Actions

       11-2Management Issues Identified

       Figures

      Chapter 2: The Mechanics of Inventory Management

       2-1The Materials and Inventory Management (MIM) Cycle

       2-2The Classic Theoretical Saw Tooth Diagram

       2-3Actual Component Demand/Supply Chart

       2-4The Normal or Gaussian Distribution

       2-5Example ROP Calculation

       2-6The Poisson Distribution

       Chapter 3: The Financial Impact of Inventory

       3-1The Traditional Inventory Tension

       3-2The Cash Flow Cycle

       3-3Example of the Asset Section of a Balance Sheet

       3-4Example of a Calculation Sheet

       3-5Blank Calculation Sheet

       Chapter 4: People and Processes

       4-1Simplified Supply Chain

       4-2The MIM Cycle

       Chapter 5: Policies and Procedures

       5-1Confidence Level for Spares Availability

       5-2Spares Category Decision Tree

       5-3Spares Stocking Policy Checklist

       Chapter 7: The Spare Parts Storeroom

       7-1Demand Profile Without a Squirrel Store

       7-2Demand Profile With a Squirrel Store

       7-3Average Inventory Increases 264% with a Squirrel Store

       7-4The Principles of Lean Thinking

       Chapter 8: The 7 Actions for Inventory Reduction

       8-1The Bath Tub Principle

       8-2Double Loop Vs. Single Loop Learning

       8-3The ‘7 Actions for Inventory Reduction’

       8-4Action #1

       8-5Action #2

       8-6Action #4

       8-7Action #5

       8-8Action #6

       8-9Action #7

       Chapter 9: Inventory Process Optimization™

       9-1The Inventory Process Optimization™ Method

       9-2Cumulative Value Curve

       9-3Pareto Principle Case Study A

       9-4Pareto Principle Case Study B

       9-5Summary of When to Apply Which Action

       9-6The Process Acts as a Decision Making Filter

       9-7The Step-by-Step ICR® Process

       9-8Typical Inventory Review Spreadsheet

       9-9An ICR® List Sorted by Bin Value

       9-10Example Cumulative Value Curve

       9-11An Expanded Spreadsheet

       9-12The Completed Spreadsheet

       9-13Software Makes It Easier to Track the Process

       9-14Identify the Long Tail of Items that Add No Value

       9-15Identifying the Over Stocked Items

       Chapter 10: Execution: Taking Action to Achieve Results

       10-1The Inventory Review Champion ‘Sweet Spot’

       10-2The Sequence of Activity for an Inventory Review Program

       10-3Inventory Program Reporting Template

       10-4The Stock Decision Checklist for Engineering Inventory

       10-5The Stock Decision Checklist for General Inventory

       Chapter 11: Case Studies

       11-1Four Stages Implementation Process

       11-2Communicating Procedures

       11-3The Process Implemented

       11-4Pareto Results for Two Locations

       11-5Example of Inventory Tracking ‘Dashboard’

       11-6Initial Results

       11-7Results Achieved Over Time

      Phillip Slater is a leading authority on materials management and specifically, engineering spares management. He regularly speaks at Engineering and Asset Management conferences, writes articles for magazines worldwide, and provides services to a diverse range of clients globally. He has also authored several books.

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      With nearly 25 years of operational improvement experience Phillip Slater provides a broad combination of skills and experience.

      Phillip has been leading organizational turnarounds in maintenance and operations since he was 24 years of age and, as


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